How to Work Out Epoxy Coverage Per Square Foot
Coverage is the same volume calculation as a casting, just expressed differently. Instead of a cavity you have an area, and instead of a depth you have a film thickness. Multiply them and you get volume. For a cavity rather than a surface, use the epoxy volume calculator instead.
- 1
Measure the area, not the perimeter
Multiply length by width for a rectangular surface. For an irregular top, break it into rectangles, work each one out and add them together. Include any edges you intend to coat, since a dripped edge on a thick slab can use a surprising amount.
- 2
Pick a realistic film thickness
One eighth of an inch is the usual figure for a self levelling table top coat. Thinner coats at around one sixteenth are common for sealing and for art panels. Going much thicker in a single coat risks the same overheating problems as a deep pour.
- 3
Count every coat
Most finished surfaces are at least two applications: a thin seal coat that closes the pores, then a flood coat that levels out. Each coat uses its own volume, so a two coat job at an eighth of an inch needs roughly twice the material of a single coat.
- 4
Convert to what you actually buy
Epoxy is sold in gallons, quarts and litres, not fluid ounces. This calculator gives you both, so you can see straight away whether a project needs a quart kit or a two gallon kit. Round up, because kits do not come in half sizes, and the epoxy cost calculator will show which size works out cheapest.